Custom Cable, Wire Harness Manufacturing

Custom Cable Manufacturing & Wire Harness Assembly Services

We provide custom cable manufacturing and wire harness assembly services, from engineering and rapid prototyping to low- and high-volume production. Our cable and harness solutions support a wide range of industries, including medical and life sciences, computers, telecommunications, mobile technology, robotics, industrial automation, test and measurement, and clean energy.

Custom cable assemblies and wire harnesses are critical to the performance and reliability of modern electrical and electronic systems. Properly designed and manufactured assemblies provide dependable power and signal transmission, simplify installation, reduce wiring complexity, and help ensure consistent system performance.

Custom Cable Design & Manufacturing

We offer comprehensive cable design, engineering, prototyping, and manufacturing services for custom cable assemblies and wire harnesses. Our team works with your specifications and application requirements to develop reliable, production-ready solutions.

Key Advantages:

Cable Design & Engineering: Custom designs based on electrical, mechanical, environmental, and application requirements.
Rapid Prototyping: Fast development and prototyping to help accelerate product development and testing.
Custom Molding & Tooling: Custom connector molding, overmolding, and tooling solutions.
Turnkey Cable Projects: Complete project support from design and sourcing through manufacturing and testing.
Contract Manufacturing: Flexible production support for both low- and high-volume requirements.
Competitive Pricing: Cost-effective manufacturing and sourcing options tailored to project requirements.
Consistent Quality: Reliable manufacturing processes designed to deliver consistent product performance.

Custom Cable Assembly

Custom Cable Assemblies & Wire Harness Solutions

We manufacture custom cable assemblies and wire harnesses for OEM and ODM applications. Our capabilities include both domestic production and qualified overseas manufacturing partners, allowing us to provide cost-effective molded cable assemblies when project volume, specifications, and lead-time requirements permit.

Fiber Optic Patch Cords: Custom singlemode and multimode fiber assemblies, including simplex, duplex, and multicore configurations.
SAS & SATA Cables: Standard and custom SATA, eSATA, SAS, and drive cables for RAID systems, disk arrays, and internal or external high-speed storage applications.
Ribbon Cables: ATA, Serial ATA, eIDE, IDE, shielded ribbon, and internal round cable assemblies.
Electromechanical Assemblies: Custom wire harnesses, panel assemblies, power cables, signal cables, alarm cables, and built-to-spec electromechanical assemblies.
Network Cables & Patch Cords: Custom and tested network cables, including Cat 5e, Cat 6, Cat 6e, Cat 6a, Cat 7, T1/E1, and T3/E3 configurations.
Computer & Data Cables: Internal and external computer cables, audio/video cables, SCSI, USB, and IEEE-1394 cable assemblies.
RF Cable Assemblies: Flexible, semi-rigid, and conformable RF cable assemblies for high-frequency applications.

Reliable, Application-Specific Cable Solutions

Professionally designed wire harnesses and cable assemblies can simplify system integration by combining cables, connectors, terminals, and other components into ready-to-install assemblies. This can reduce wiring complexity, minimize signal loss, improve power distribution, simplify installation, and reduce assembly time and labor.

Our sourcing and manufacturing capabilities help customers manage component selection, production costs, manufacturing schedules, and volume requirements while maintaining consistent quality and performance.

From Design to Production

Whether you need a modification to an existing cable assembly or a completely new custom design, our team can support your project from initial engineering through prototyping, tooling, testing, and production.

We develop cable and wire harness solutions based on your specifications, application requirements, production quantities, electrical and mechanical requirements, performance expectations, and target schedule. Our goal is to provide reliable, cost-effective assemblies that are ready to integrate into your product or system.

Additional Solutions: